Ball Mill Design Power Free download as PDF File (.pdf), Text File (.txt) or read online for free. ... Work Index (kWh/t). WORK REQUIRED TO ACCOMPLISH THAT REDUCTION. 3. Feed size (microns). ...,0 Feed Material: Iron Ore 100,0 ...
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The operational costs of this step can be measured in laboratory by scientific formulas using a sample. The work index (WI) is a method used to forecast the energy consumption in the ore comminution and make it possible to scale up. This work aims to present the methodology for determining the work index by the ballmill test through Bond's ...
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A cylindrical ball mill, 12 by 12 in. inside, with a smooth lining and corners, is used with a revolution counter Under standard grinding conditions it runs at 70, and contains a charge oi 285 iron balls weighing 20,125 grams, ranging from I?< to 4/4 in. in diameter. Tests are conducted at the mesh size
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W is the work index measured in a laboratory ball mill (kilowatthours per metric or short ton) ... But the term 'rod mill' is also used as a synonym for a slitting mill, which makes rods of iron or other metal. Rod mills are less common than ball mills for grinding minerals. The rods used in the mill, usually a highcarbon steel, can vary in ...
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You need a twostage solution, first stage opencircuit mill and then second stage closedcircuit mill. First stage, will be broken into two parts as well, you use a Bond rod mill work index for the coarse component of the ore (+ mm) and the Bond ball mill work index for the fine component ( mm).
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The Bond work index (BWI) is a wellknown method used when selecting comminution equipment, to evaluate the grinding efficiency and to calculate the required grinding power.
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The bonding index for iron ore, low grade and high grade limestone and pozzolan were calculated to be,, and Kwh/t, respectively. ... It provides the Bond Ball Mill Work ...
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nonstandard mills BM1 to BM3, all ball mills without lifters). Bond standard ball mill (Fig 2(a); BBM) has a total volume of 22284 cm 3, is fed with 700 cm of ore and 1638 cm of steel balls.
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To calculate the Bond work index ( Wi) in a standard laboratory scale rodmill, Bond derived the following equation: (1) W i = 62 P i G i 10 P 10 F kw h sh t where F is 80% passing size of original feed, P is 80% passing size of circuit product and Pi is the testsieve size in μm [1]. The standard procedure to determine all Bond ...
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Table of Bond Work Index by Minerals Read online for free. ... This Table of Ball Mill Bond Work Index of Minerals is a summary as tested on 'around the world sample'. You can nd the SG of each mineral samples on the other table. ... Iron ore, 431 unidenti ed. Lignite (Coal) Limestone 618 ...
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Calculate a Mill's Operating Work Index Use this online formula to calculate a Ball Mill, Rod Mill or SAG Mill Operating Work Index. Based on Fred Bond's work you can estimate the energy used into your grinding circuit. This is the most accurate and informative method, but much of the data necessary for its application is not yet available.
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Grinding Studies. Two kinds of mills, BBM and LBM, were used to achieve the desired P 80 passing percentage of 150 μm with an acceptable range of hematite liberation (> 75%) at optimum grinding time. The BBM is a standard ball mill having a length and diameter of 300 mm × 300 mm with smooth liner as shown in Fig. rotating drum is attached to a gearbox and has adjustable speed knob.
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µm. Note that—in order for no correction factor for ball mill product fineness to apply—the ball mill circuit P80 should be no less than approximately 70 µm (Bond, 1962). This Bond Efficiency determination should not be applied to circuits with a P80 finer than approximately 70 µm without making qualifications. 3.
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In the determination of ball mill work index 15 kg of representative ore at + mm is crushed to − mm (Amtech, 2006). The first grinding test is started with an arbitrarily chosen number of mill revolutions. At the end of each grinding cycle, the entire product is discharged from the mill and is screened on a test sieve.
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The ball mill work index laboratory test is conducted by grinding an ore sample prepared to passing mm to product size in the range of 45150 µm, thus determining the ball mill w i .
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Finally, results obtained from ball mill circuit for "n" and "b" indicated that these parameters were equal to "n Ball Mill =8087" and "b Ball Mill =" at optimum condition.
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The Bond work index, Wi, is defined in a Bond ball mill on the samples of standard size − + 0 mm. In practice, it is possible to find materials of nonstandard size that are finer than mm. In this work, a procedure for the calculation of the Bond work index is suggested for cases when the Bond grindability test is conducted on ...
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... Some authors have proposed the simulation approach in determining the work index (Lira et al., 1990;Tavares et al., 2007 andMenéndezAguado et al., 2013). In the present article, two...
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In this paper, a new method based on the Population Balance Model (PBM) is proposed and validated to estimate the results of the Bond ball mill work index test (Wi B). The model presented in this study combines the first cycle of the Work Index test (at 250% circulating load) with the PBM.
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For example, GMS of 3350 + 2440µm size range equals to: (3350 x 2440µm)^ = 2830µm. Repeat above procedure for the unknown sample. Read off F80 (µm) and P80 (µm) from the plots and calculate the comparative grinding work index (CWi) of the unknown. Note: F80= the diameter in micron which 80% of the feed weight passes.
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This means that mill capacity to produce the final product increased 17%. By increasing the amount of "bypass" of mill product to mill feed (which simulates lower classification efficiency) from 0% to %, the relative work index increased up to 9% and the capacity of the circuit decreased 15%.
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Description. XMGQΦ305 Grinding Bond Ball (Rod) Mill is mainly applied for testing the grinding work index of the material of every kinds of ores, slag, etc. Under the specific rotation speed for dry grinding, then screening the products, weighing, repeat operation several times, getting the grinding work index kWh/t.
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Fig. 1. Ores for the work index test: a) type and b) feed size Ball mills and operation conditions Fig. 2(ad) shows the ball mills used in the determination of the Work Index (standard mill BBM and nonstandard mills BM1 to BM3, all ball mills without lifters). Bond standard ball mill (Fig 2(a);
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The unique amalgamation of high friction and collision results in exceptionally fine particles within the shortest amount of time. Ball mills are very useful for fine grinding of the materials like limestone, clinker, iron ore and other minerals. Mills of varied capacity 2 kg, 5 kg 10 kg are available with recommended quantity of grinding ...
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The ball mill grindability test is used for describing ore hardness and it is so widespread that the Bond Work Index generated from the test is often referred to as an ore characteristic. The ore resistance to grinding and energy consumption can be expressed using the work index and Bond's Third Theory.
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For design purposes, you need an estimation or prediction of your SAG Mill's tonnage; well, there are 3 ways to generate good rock "ore" hardness testing data for SAG and ball mill circuit grindability from half drill core. We can abbreviate the discussion by saying there are three "faiths" of grinding, and there are smallscale tests suitable for all three of the major faiths of ore ...
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الهند غنية بالموارد المعدنية المختلفة وهي سوق مهم لمعالجة المعادن
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