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WhatsApp: +86 18203695377Start ball mill motor (clutch disengaged). Engage ball mill clutch. Put weight controller in MANUAL mode and set output to 58 tonnes per hour (20% controller output) and slowly raise (2—3 minutes) the feed rate to 22 tonnes per hour (73% controller output). ... The recorder should show no major fluctuations and should read approximately 560 kW.
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WhatsApp: +86 18203695377Power as kW = E * (t/h dry solids) A ball mill can safely operate at 90% of its motor rated power, so choose a motor size like this: Motor size as kW = Power / You will not get a circulating load prediction from a Bond calculation. The assumption is that your secondary circuit is "efficient", whatever that might mean.
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WhatsApp: +86 18203695377The object of these tests was to determine the crushing efficiency of the ballmill when crushing in closed circuit with a classifier. The conditions were as follows: Feed rate, variable from 4 to 15 T. per hr. Ballmill power, 108 kw. Ball load, 28,000 lb. of 3 and 2in. balls. Feed, minus ¼in. material. Speed,
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WhatsApp: +86 18203695377Thus the power to drive the whole mill. = + = = 86 kW. From the published data, the measured power to the motor terminals is 103 kW, and so the power demand of 86 kW by the mill leads to a combined efficiency of motor and transmission of 83%, which is reasonable.
WhatsApp: +86 18203695377Ball Mill Drives Several types of ball mill drives can be furnished, made up of various combinations of gearing, motors and transmission equipment. The correct combination to be selected takes into consideration power requirements, gear ratings, floor space, interference from other plant equipment and motor characteristics.
WhatsApp: +86 18203695377The grinding circuit comprises one 8530 mm diameter x 3650 mm semiautogenous mill driven by a 3954 kW variable speed dc motor, and one 5030 mm diameter x 8340 mm secondary ball mill driven by a 3730 kW synchronous motor. Four 1067 x 2400 mm vibrating feeders under the coarse ore stockpile feed the SAG mill via a 1067 mm feed belt equipped with ...
WhatsApp: +86 18203695377This energy is expressed as kW·h/tonne, where kW is the grinding energy re quired "at the mill shell" multiplied by the inverse of throughput (h/tonne). ... To compare to a vendor table, add 2 feet to con vert the EGL to a flangetoflange length: 17 feet. Set the ball mill motor to MW, and look for a motor of a similar size in the ...
WhatsApp: +86 18203695377In terms of this concept, the energy efficiency of the tumbling mill is as low as 1%, or less. For example, Lowrison (1974) reported that for a ball mill, the theoretical energy for size reduction (the free energy of the new surface produced during grinding) is % of the total energy supplied to the mill setup.
WhatsApp: +86 18203695377The poles of the gearless or synchronous motor (also called wraparound motor or ring motor) are directly installed on the pole flange of the mill shell, turning the mill body into the rotor. The stator is then wrapped around the mill. The gearless motor is fed by a cycloconverter which has a rated output frequency of around 5 Hz for the GMD drive.
WhatsApp: +86 18203695377The Drum Mill TM 500 is a laboratory ball mill designed to grind large sample volumes up to 35 l. It accepts initial feed sizes of up to 20 mm and can achieve grind sizes down to 15 µm by friction and impact. ... 3phase asynchronous motor with frequency converter: Drive power: kW: Electrical supply data: 200240 V, 50/60 Hz: Power ...
WhatsApp: +86 18203695377If your motor has an efficiency of and you measure 1000 kW at the motor input, then the motor output power you would measure (with a torque device) is 900 kW. This is why you are measuring more input power than the rated power; the rated "input" power would be 1500 HP divided by the motor efficiency.
WhatsApp: +86 18203695377Ball Mill Motor/Power Sizing Calculation Ball Mill Design/Sizing Calculator The power required to grind a material from a given feed size to a given product size can be estimated by using the following equation: where: W = power consumption expressed in kWh/short to (HPhr/short ton = kWh/short ton)
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WhatsApp: +86 18203695377The motor efficiency is above IE4 standard, Compared with threephase asynchronous motor, the efficiency is improved by 510% and power factor is increased by 1015%. High efficiency and high power factor can be maintained in the load range of 20% to 120%.
WhatsApp: +86 1820369537706/23/2011 6:05 AM. Dear all, kindly suggest for a suitable starter to start a ball mill with 2600 kw, 1000 rpm, 11 kv slipring induction motor. has any latest technology invented to start the motor other than LRS FCMA. can the VVFD solution fullfil the initial torque compansation. the GD2 value of mill is around 400 kg m2.
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